Here is a high-level course outline of the Certified Lean Six Sigma Yellow Belt Workshop:

Session 1: Welcome & Introduction

• Workshop Overview:

  • Introduce the agenda, learning objectives, and certification process.
  • Brief overview of Lean Six Sigma and its importance in process improvement.

• Icebreaker & Participant Introductions:

  • Engage the group with a short activity to share backgrounds and expectations.

Session 2: Fundamentals of Lean Six Sigma

• Introduction to Lean Principles:

  • Define Lean and identify the 7 (or 8) types of waste.
  • Explain the concept of value and non-value-added activities.

• Six Sigma Basics:

  • Overview of Six Sigma principles and the role of variation in processes.
  • Introduction to key terms such as defects, process capability, and sigma levels.

• The DMAIC Framework:

  • Briefly explain each phase: Define, Measure, Analyze, Improve, Control.
  • Discuss how DMAIC applies to everyday process improvement.

Session 3: Essential Tools & Techniques

• Process Mapping & SIPOC:

  • Demonstrate how to create a SIPOC diagram and basic process maps.
  • Interactive group exercise to map a simple process.

• Root Cause Analysis Tools:

  • Introduction to Cause-and-Effect (Ishikawa) Diagrams and the 5 Whys technique.
  • Hands-on activity to analyze a sample problem.

• Data Basics & Pareto Principle:

  • Explain how to collect simple data and use Pareto charts to prioritize issues.
  • Practice exercise using sample data.

Session 4: Application & Case Study

• Real-World Case Study:

  • Work in small groups to apply Lean Six Sigma tools to a practical scenario.
  • Guide participants through a simplified DMAIC cycle using the case study.

• Group Discussion:

  • Share findings and discuss potential improvement ideas.
  • Reflect on how these tools can be applied in participants’ own environments.

Session 5: Review, Certification Prep & Wrap-Up

• Recap of Key Concepts:

  • Summarize Lean principles, Six Sigma fundamentals, and DMAIC steps.
  • Address any lingering questions through an open Q&A session.

• Exam Preparation:

  • Provide a brief overview of the certification exam format and sample questions.
  • Engage in a practice quiz or discussion to build confidence.

• Workshop Wrap-Up:

  • Outline next steps for certification application and additional learning resources.
  • Collect feedback and close the session.

Disclaimer: Course content and structure may change without notice due to the dynamic nature of the evolving field of Lean Six Sigma.